Tool Maker-Machinist

Job Description: Tool Maker Level Machinist

Merit Industries

2008 W. 16th St., Erie, PA 16505

**Position Overview**

Merit Industries, an AS9100-certified precision machining company specializing in close-tolerance components and assemblies for aerospace and defense applications, is seeking a highly skilled **Tool Maker Level Machinist** (senior/experienced level). This role involves fabricating, repairing, and maintaining precision tools, jigs, fixtures, gauges, and dies to support high-accuracy manufacturing processes. The ideal candidate excels in manual and CNC machining, holds tight tolerances (e.g., ±0.0002" to ±0.0005"), and ensures compliance with aerospace quality standards. This position requires strong problem-solving, attention to detail, and the ability to work independently or collaboratively in a fast-paced environment.

**Key Responsibilities**

- Read and interpret complex engineering blueprints, sketches, CAD/CAM files, and specifications to plan and execute precision machining operations.

- Set up, operate, and maintain a variety of machine tools, including CNC mills, CNC lathes, manual lathes (e.g., Hardinge), milling machines (e.g., Bridgeport), surface grinders, and precision grinding equipment (e.g., Chevalier).

- Fabricate, repair, and modify custom tools, jigs, fixtures, dies, molds, gauges, and production aids to exacting tolerances for aerospace components.

- Perform high-precision grinding, turning, milling, drilling, shaping, and finishing operations while holding tolerances as tight as ±0.0002".

- Conduct preventative maintenance, inspections, and repairs on existing tooling to minimize downtime and ensure repeatability and functionality.

- Verify dimensions using precision measuring instruments (micrometers, calipers, CMM, indicators, etc.) and document conformance to specifications.

- Collaborate with engineering, quality assurance, and production teams to troubleshoot tooling issues, support new product introductions, and implement design changes or modifications.

- Ensure all work complies with AS9100 quality management system requirements, including proper documentation, traceability, and counterfeit parts prevention.

- Identify potential risks in tooling processes and contribute to risk mitigation and continual improvement initiatives.

- Participate in root cause analysis for nonconformities and support corrective actions.

- Maintain a clean, organized workspace adhering to 5S principles and safety protocols.

**Required Qualifications**

- High school diploma or GED; technical/vocational training or apprenticeship in tool and die making, precision machining, or related field strongly preferred.

- Minimum 8–10+ years of hands-on experience as a tool maker/machinist, with proven expertise in aerospace or high-precision manufacturing environments.

- Advanced proficiency in manual machining (lathes, mills, grinders) and CNC setup/operation (programming a plus).

- Demonstrated ability to hold extremely tight tolerances (e.g., ±0.0002"–±0.0005") and work with exotic/hardened materials common in aerospace.

- In-depth knowledge of precision grinding techniques and tool geometry.

- Strong blueprint reading skills, including GD&T (Geometric Dimensioning and Tolerancing).

- Experience with precision measurement tools and inspection methods.

- Familiarity with AS9100 quality standards and aerospace requirements (e.g., product safety, configuration management).

- Ability to work from verbal instructions, sketches, or incomplete information when needed.

**Preferred Qualifications**

- Completion of a formal tool and die apprenticeship or journeyman certification.

- Experience with CAD/CAM software for tooling design or modifications.

- Knowledge of fixture design, jig/fixture building, and die repair.

- Prior work in aerospace/defense machining (e.g., close-tolerance components for aircraft).

- Forklift certification or experience with lifting equipment.

**Skills and Attributes**

- Exceptional mechanical aptitude and problem-solving skills.

- High attention to detail and commitment to quality.

- Ability to work independently with minimal supervision while meeting deadlines.

- Strong communication skills for team collaboration.

- Physically capable of standing for extended periods, lifting up to 50 lbs, and performing repetitive tasks safely.

- Positive attitude, adaptability, and dedication to safety and continuous improvement.

**What We Offer**

- Competitive salary commensurate with experience.

- Comprehensive benefits package (health, dental, vision, 401(k), etc.).

- Opportunities for professional development and advancement in a stable, growing aerospace company.

- Supportive team environment focused on precision and excellence.

**How to Apply**

Interested candidates should submit a resume and cover letter highlighting relevant tool making/machining experience and tolerance achievements to [email protected] (or via your preferred application method). Please reference "Tool Maker Level Machinist" in the subject line. Merit Industries is an equal opportunity employer.

Merit Industries is committed to maintaining the highest standards of quality and precision in aerospace manufacturing. Join our team and contribute to critical components that support national defense and aviation safety!